PLSS related project : RepRap

Building a Mendel RepRap 3d printer started in late January. The specific "flavor" we're assembling is a laser-cut Techzone Remix fitted with 3rd Generation electronics and a Thermocouple/OneWire heat sensor. This post is meant to be a progress report and the start of a documentation process for future references.

Here's how it look as of now :

 

"what's done"

You can probably see on these picture that :

  • The frame and platform is fully assembled
  • Electronics are installed and mounted
  • *All* wiring is done (some is working but will be redone more cleanly)

 

What you can't see :

  • All axis are working
  • Sensors are working (IR optosensors and heat sensor)
  • Heating element (nichrome wire) is working
  • USB>>TTL connection is working and we can interface fully with the motherboard
  • "Stock" host firmware (RepRap FiveD GCode Interpreter version 20100806 ) is loaded on the motherboard
  • Modified FiveD firmware (on the RepRap forum) is loaded on the extruder controller board

 

"what's not"

  • Assembly of a new extruder (the laser cut gears were too sticky and nichrome need to be rewire). The new design is a Wade Extruder and only the tip need to be assembled now :
  • The Z axis drive bars (threaded) stand free in the air : that cause a lot of noise when the extruder carrier go up. We will need to make some kind of crutches to hold it still :

  • The bed now stand on bolts (for spacing), we need to put springs instead. Doing so will enable us to precisely level the platform to make sur that our X & Y axis are parallel to the prinmting bed :