Date: August 12, 2011 11:22:49 AM EDT
I harvested the carrots today. Only a few grew to full size
Let this serve as proof that it is possible to make sweet life grow in irregular places.
Building a Mendel RepRap 3d printer started in late January. The specific "flavor" we're assembling is a laser-cut Techzone Remix fitted with 3rd Generation electronics and a Thermocouple/OneWire heat sensor. This post is meant to be a progress report and the start of a documentation process for future references.
Here's how it look as of now :
"what's done"
You can probably see on these picture that :
- The frame and platform is fully assembled
- Electronics are installed and mounted
- *All* wiring is done (some is working but will be redone more cleanly)
What you can't see :
- All axis are working
- Sensors are working (IR optosensors and heat sensor)
- Heating element (nichrome wire) is working
- USB>>TTL connection is working and we can interface fully with the motherboard
- "Stock" host firmware (RepRap FiveD GCode Interpreter version 20100806 ) is loaded on the motherboard
- Modified FiveD firmware (on the RepRap forum) is loaded on the extruder controller board
"what's not"
- Assembly of a new extruder (the laser cut gears were too sticky and nichrome need to be rewire). The new design is a Wade Extruder and only the tip need to be assembled now :
- The Z axis drive bars (threaded) stand free in the air : that cause a lot of noise when the extruder carrier go up. We will need to make some kind of crutches to hold it still :
- The bed now stand on bolts (for spacing), we need to put springs instead. Doing so will enable us to precisely level the platform to make sur that our X & Y axis are parallel to the prinmting bed :
Here are the PLSS project description slides that Morgan put together from 2010. They should be on http://plss.posterous.com already. Just in case not, here they are again.
Xin Wei
Michal and I met today to set tasks for the next couple of weeks. Here are some notes:1. we're not going to bother with the piano bed. We pushed it to one side for now, which is much nicer!2. Michal and I nailed down the requirements for the electronics. Some notes:
- 5 wires per 'branch': {3.3V, Grnd, LED PWM, Sensor1, Sensor2} – we're leaving room to add extra sensors
- 1 extra branch for the temperature and humidity sensor: {5V, Grnd, Humidity, Temperature} – I think we can use the 5V out on the Seeeduino even when its in 3v3 mode. Check this!
- temperature and humidity sensor runs at 5V, so the output will need to be stepped down to 3V3 for the ADC's.
- Potentiometers will be wired in series with the LED's (no need for extra sensor inputs)
- Jane will lend a Darlington array for controlling solenoid valves. Probably needs diodes+capacitors for kickback – check solenoid circuits online or ask Martin/Elio. (These will require its own power source, 12V! – Jane/Michal, please check whether the 3V3 voltage regulator in the Seeeduino mega can handle a 12V power supply, otherwise you might need to install a beefy voltage regulator in the box for feeding the 3V3 stuff.)
- A separate 8-channel LED driver needs to be purchased for the LED's. The Seeeduino Mega has 15 PWM outputs.
- 8 channels available for soil senors. 2 channels for temperature/humidity sensor. That leaves 6 leftover for LDRs or whatever else.
3. Michal and Jane will work together on the electronics.4. Michal will build two window boxes, aprox. 10" deep, 54" long, 11" wide. (Laura, is 10" deep enough? Want deeper?) – we can use these to grow beans up the windows again!5. Michal will spruce up the 'valve stands' by drilling holes through the bamboo.Thanks Michal! – see you on Wednesday Jane,Morgan